Automatic Tension Controller Usage Manual
|
|
I.function of technique:
Model: US-60MTA、US-80MTA
Power voltage:one-way AC220V 50/60HZ 120W
Output:DC0-24V 4A(MAX),DC0-10V 4-20mA
Tension control Range: 0-2000kg,
Resolution:0.1kg or 1kg
Tension display: alphanumeric and LCD
Display indicator: Kgf/N/% until, automatic/manual, power
Accessories: tension sensor SH-TD, Speed detector NEW-S2
Weighth: 3Kg/5Kg
Setup method: auto or manual is set by the digit set trimmer
(or up and down key)in two-function.
Tension method: unwinding 、rewinding ,the tension will shut
automatic control the wreath.
Installation Method: on tablet or abainst the wall
Calibration：a pair of sensor floating about function. when
Switch on can auto pure zero.
Work site control: have a pair of works is conversion processes
inside of 30 seconds.
Ⅱ.Procedure of calibrating tension controller and sensor
|
|
1、Turn off the power and open the front cover
|
2、Open machine, trun switch #6 ON
|
|
|
|
|
3、Turn off sensor switch #1 and #2.
|
4、Turn on the power, the tension controller
will automatically calibrate to zero when the sensor is Off-line
(as done in step 3).
|
|
|
|
|
5、Adjust the #1 sensor: turn on the #2 sensor
switch before turning off the #1 sensor switch. Then rotate
#1 micro adjustment set trimmer to desired value (value will
increase when rotated clockwise, and will decrease when rotated
anticlockwise to lowest value 00.0).
|
6、The result of #1 sensor adjustment is only
acceptable if the #5 LED presents a number in the range of
01.0 to 07.0 and screen #6 showss 2 or 3 bars.
|
|
|
|
|
7、Adjust the #2 sensor: trun on the #1 sensor
switch before turning off the #2 micro adjustment set trimmer
to desired value (value will increase when rotate clockwise,
and decrease when rotate to anticlockwise to lowest value
00.0).
|
8、The result of #2 sensor adjustment is only
acceptable if the #5 LED presents a number in the range of
01.0 to 07.0 and xcreen #6 shows 2 or 3 bars.
|
|
|
|
|
9、Turn on both #1 and #2 sensor switches.
|
10、The following screen will show the state
of the sensor pairs after adjustments.
|
|
|
|
|
11、Turn off power and then turn on power again.
The controller will automatically calibrate the sensor to
zero.
|
12、If the sensor is needed to keep zero set
point memory, please turn switch #6 off (down). If the switch
is turn on (up ),it will automatically calibrate to zero every
time the machines is turned on.
|
|
|
|
| Ⅲ. Operating the tension controller |
|
1、Press the MANUAL key:the green light above
the key will light up.
|
2、Revolve the digit set trimmer, adjust the
manual tension to an appropriate value (example-30.3). The
max value is 50.0, or 100% load. The control can't enter the
automatic status until it obtains the value necessary for
maintaining normal state tension (example-10kgf).
|
|
|
|
|
3、Press the AUTOMATIC key. The green and red
light above the key will blink alternately for 5 seconds.
If the red light is lit and the green light out, then auto
status is working.
|
4、This machine is now working under the normal
conditions. #5 LED will show the initial tension set value,
screen # 6 will shows present tension value and #8 LED will
show the voltage percent value.
|
|
|
|
|
5、If the tension is't appropriate，the micro
adjust the #17 set trimmer to obtain a valid tension set value
for #5 LED.
|
|
|
|
|
|
Thus procedures of the calibration and operation are complete.
The digital tension controller will now run under normal state.
It is norm if #6 LED shows tension values are constant. The
digital tension controllers mainly apply to unwinding or rewinding
under stable tension.
#8 LED will show the vlotage percent decreasing slowly from
the voltage percent decreasing slowly from the original value
to a constant value when it is unwinding.
#8 LED will show the vlotage percent increasing slowly from
the voltage percent decreasing slowly from the original value
to a constant value when it is unwinding.
Ⅳ.Additional illustrate of the function of the digital automatic
tension controller
|
|
1、Press ENTER key until the upper-left #5
LED shows menu, prepare to set time(T) for parts alternating
with each other and primary value(F) for loading value perceng.
|
2、Rotate the AUTO digit set trimmer, put in
password “07”.
|
|
|
|
|
3、Press ENTER key until screen shows T01 (It
is the for a two part alternation, set up the same way as
teh set up for F). For example, rotate the digital set trimmer
and adjust the initial value of time to current time 0-30
secretary.
|
4、Press ENTER key until screen shows F01 (It
is the inital value of load voltage percent). For example,
rotate the digital set trimmer and adjust the initial value
of voltage percent to current value.
|
|
|
|
|
5、If new material roll change is needed, press
the load output OFF key to stop load output.
|
6、After changing the material roll,press the
load output ON key to recover the load output.
|
|
|
|
|
7、Press #1 or #2 two-work parts key and the
CANCLE key, the #8 LED shows the initial value of voltage
percent, it is ready to start the new work.(If no function
of two-work parts, please press the CANCLE key)
|
8、please turn on #4 switch. This means that
the control works directly from manual to auto, the outer
counting ring (need to be removed) is invalid under the auto
state.
|
|
|
|
| 9、If need two-work parts output, please
turn on #2 files. |
10、RSE is outside connect piece to
two-work part. |
|
|
|
|
Ⅴ.Front screen panel, switch,keypad function,
and connection
|
 |
|
1—Power switch. “ON”is turn on the machine, “OFF” is turn
off the machine.
5—LED Multifunctional display. It is a multifunctional display.The
display will show the sensor's dynamic tension value when
the controller is working under manual state and tension's
setting value when it is working under auto state. The max
rang is from 00.0 to 50.0. It is set to appropriate value
by auto digit set trimmer #17. It also can be set by #20 and
#21 key. The detail operating steps are showed on the step
five.
6-LED Display. It shows tension sensor's value.“100%” means
at full scale. LED display set off when value is at 0 or bellow
zero. The #6 LED display is used to cooperate with #5 and
#8 LED display. They reference each other.
8—LED Display. It is double function display. When #9 kgf
indicator on the right light is bright, it shows the tension
value (the max value is 50.0). When the #11% red indicator
light on the right light is bright, it shows the voltage percent(the
max value is 50.0). Push the #10 key can change with each
other. (It can only change under auto state.)
9—The indicator light of percentage of tension kgf. When
the red light is bright, it shows voltage percent. When the
green light is bright, it shows the tension value.
10—MONITOR/SELECTT is change key of output voltage % of
tension kgf.
12—MANUAL mode key. If machine needs work under MANUAL mode,
then press this key.
13—MANUAL mode green indicator light.
15—AUTO mode key. Push this key, the machine works from
manual mode into auto mode.
16—AUTO mode red indicator light. If #16 AUTO mode red indicator
light is bright, #13 MANUAL mode green indicator light is
off at the same time. #12 and #15 can be changed each other.
17—AUTO digit set trimmer. It is maltifuntional set trimmer.
When the machine works under manual mode, it is used to set
output voltage percent (100%) (It shows on #8 display ). When
the machine changes from MANUAL to AUTO, it is used to set
tension value (It shows on #5 LED display). It will make the
machine work in the best state if adjust this set trimmer.
18、19—Two-work part alternation key. When the controller
(magnetic powder arrester) run on #1 work part, the right
green light is bright and output F1. when push the #2 key,
it will change to run on #2 work part, the right red light
is bright and output F2. Meantime, it output F1 and F2 within
30 seconds.
20、21—Decrease key/increase key (▲INC\▼DEC). Their functions
is same as auto digit set trimmer #17, but changes more fast.
22—Menu key. Press this key can show different menu ]00、T00、F005
on the 5 LED display. menu T00 and F00 only can be shown when
put in password 07 under menu ]00.
How to show menu contents of T00 and F00.
ress #22 key to show menu ]00,rotate digit set trimmer #17
to input password “07”. Then press #22 key again to show menu
T00. At the same time,adjust auto digit set trimmer #17 and
set the time of the two-work part alternation. The time can
be chose from T01 to T30 flexibly.
hen press #22 key againto show menu F00. At this time, adjust
auto digit set trimmer #17 and set the inital voltate percent
value. The voltate percent value can be chosen from F01 to
F50 flexibly.
23—CANCEL key. Press this key, the voltage percent will
come back to preset value. Initial value is in the range from
F01 to F50. The single-work part and the two-work part are
all valid.
24&25-Light correspond to #18 and #19. When the indicator
light is bright, it means that funcation is working.
26&27—Load output control keys. Press ▲ON to output
the load. Press ▼OFF unload while the #8 LED show "OFF".
Ⅵ.The following is the US-60MTA's relative terminal connection
line
|
Email: